推薦序
前言(Preface)
CH1 緒論(Introduction)
1.1 前言 2
1.2 CAD/CAM 軟體技術與數控工具機暨高速加工 2
1.3 結語 9
1.4 參考文獻(References) 9
CH2 基本加工概念與切削條件(Basic concepts in machining and machining conditions)
2.1 基本加工概念( Basic concepts) 12
2.2 切削條件(Machining conditions) 30
CH3 PowerMILL® 使用入門(Getting started with PowerMILL®)
3.1 簡介(Introduction) 46
3.2 啟動PowerMILL® 46
3.3 PowerMILL® 使用入門 50
CH4 2.5D 銑削與鑽孔加工(2.5D milling and drilling)
4.1 簡介(Introduction) 72
4.2 基本設定(Basic set-up) 72
4.3 2D 平面加工(2D plane machining) 76
4.4 2.5D 粗加工(2.5D rough machining) 78
4.5 2.5D 精加工(2.5D finish machining) 82
4.6 倒斜角加工(Chamfer machining) 85
4.7 鑽孔加工(Drilling) 88
4.8 實體模擬加工(View mill simulation) 92
CH5 三軸銑削加工實習:瓶胚模(3 axis milling practice: preform mold)
5.1 簡介(Introduction) 96
5.2 基本設定(Basic set-up) 96
5.3 模型粗加工(Model rough machining) 102
5.4 點投影中加工(Projection point semi machining) 104
5.5 點投影精加工(Projection point finish machining) 108
5.6 NC 程式輸出(Output NC program) 113
CH6 三軸銑削加工實習:弓形模(3D milling practice: arcuate mold)
6.1 簡介(Introduction) 118
6.2 基本設定(Basic set-up) 118
6.3 模型粗加工(Model rough machining) 127
6.4 平面精加工(Plane finish machining) 133
6.5 曲面側銑中加工(Swarf semi machining) 135
6.6 曲面側銑精加工(Swarf finish machining) 143
6.7 3D 等距加工(3D offset machining) 148
6.8 鑽孔加工( Drill machining) 155
6.9 實體模擬加工(Simulation) 161
CH7 三軸銑削加工實習:管形模(3D milling practice: tubular mold)
7.1 簡介( Introduction) 164
7.2 基本設定( Basic set-up) 164
7.3 模型粗加工(Model rough machining) 173
7.4 模型餘料加工( Model rest machining) 178
7.5 最佳化等高中加工(Optimised constant Z semi machining) 183
7.6 最佳化等高精加工(Optimised constant Z finish machining) 187
CH8 三軸銑削加工實習:沖壓模(3D milling practice: stamping die)
8.1 簡介(Introduction) 194
8.2 基本設定(Basic set-up) 194
8.3 模型粗加工(Model rough machining) 202
8.4 模型餘料加工(Model rest machining) 206
8.5 平面精加工(Plane finish machining) 210
8.6 等高中精加工(Constant Z finishing) 214
8.7 曲面法向加工(Surface finishing) 223
8.8 沿面清角加工(Corner finishing) 226
8.9 電極加工應用(Electrode machining) 229
CH9 三軸銑削加工實習:相機模(3D milling practice: camera mold)
9.1 簡介(Introduction) 234
9.2 基本設定(Basic set-up) 234
9.3 模型粗加工(Model rough machining) 241
9.4 平面精加工(Plane finish machining) 243
9.5 最佳化等高精加工(Optimised constant Z finishing) 246
9.6 平行投影精加工(Raster finishing) 256
9.7 曲面法向精加工(Surface finishing) 260
9.8 曲面側銑精加工(Swarf finishing) 265
9.9 等高清角加工(Constant Z finishing) 270
CH10 三軸銑削加工實習:倒勾結構件(3D milling practice: overhanging structure)
10.1 簡介(Introduction) 276
10.2 基本設定(Basic set-up) 276
10.3 模型粗加工(Model rough machining) 287
10.4 等高中加工(Constant Z semi machining) 289
10.5 線投影中加工(Projection line semi machining) 293
10.6 線投影細加工(Projection line finish machining) 296
CH11 三軸銑削加工實習:賓士模(3D milling practice: mercedes mold)
11.1 簡介(Introduction) 302
11.2 基本設定(Basic set-up) 302
11.3 模型粗加工(Model rough machining) 307
11.4 模型餘料加工(Model rest machining) 310
11.5 模型二次餘料加工(Model rest machining once more) 316
11.6 平面精加工(Plane finish machining) 322
11.7 陡峭與淺灘中加工(Steep and shallow semi) 327
11.8 最佳化等高精加工(Optimised constant Z finishing) 335
11.9 自動清角加工(Corner finishing) 339
11.10 平行投影精加工(Raster finishing) 342
CH12 三軸銑削加工實習:吹風機模(3D milling practice: mold for hair dryer)
12.1 簡介(Introduction) 348
12.2 基本設定(Basic set-up) 348
12.3 模型粗加工(Model rough machining) 352
12.4 平面精加工(Plane finish machining) 355
12.5 模型餘料加工(Model rest machining) 358
12.6 模型二次餘料加工(Model rest machining once more) 361
12.7 最佳化等高中加工(Optimised constant Z finishing) 365
12.8 曲面法向精加工(Surface finishing) 371
12.9 自動清角加工(Corner finishing) 375
12.10 沿面投影精加工(Projection surface finishing) 377
12.11 曲面側銑溝槽加工(Swarf finishing) 386
CH13 三軸銑削加工實習:吸塵器模(3D milling practice: mold of vacuum cleaner)
13.1 簡介(Introduction) 392
13.2 基本設定(Basic set-up) 392
13.3 模型粗加工(Model rough machining) 393
13.4 平面精加工(Plane finish machining) 395
13.5 模型餘料加工(Model rest machining) 397
13.6 模型二次餘料加工(Model rest machining once more) 398
13.7 等高中精加工(Constant Z semi/Finish machining) 405
13.8 平行投影中精加工(Raster semi/Finish machining) 408
13.9 最佳化等高中精加工(Optimised constant Z semi/Finishing) 412
13.10 自動清角加工(Corner finishing) 418
CH14 路徑安全驗證及實體模擬(Tool-path safety confirmation and simulation)
14.1 路徑安全驗證 422
14.2 操作一 422
14.3 操作二 425
14.4 操作三 432
14.5 操作四 433
CH15 加工基本設定及運行(Basic setup and start machine)
15.1 CNC 銑床機體介紹 438
15.2 操作箱介紹 440
15.3 操作說明 454
附錄A G&M 碼基本機能簡介(Appendix A: introduction for basic G&M code)
附錄B 三軸銑削加工認證試題(Appendix B: certification for three-axis machining test)